Advancing Precision in Urethane Casting and Plastic Fabrication
As your trusted plastic fabrication experts, we leverage advanced techniques to deliver high-quality, precision-engineered components tailored to your specifications.
Master Urethane Casting & Fabrication
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About Us: Your Trusted Plastic Fabrication Company for Innovative Solutions
Founded in August 1997 by James Jacobs and Leslie Scott, PolyCraft Tech initially focused on aerospace and defense electronics and support equipment. Our journey began when a major OEM approached us with a technologically challenging problem. Embracing the challenge, we designed a fully compliant solution that not only satisfied their needs but also led to a low-rate production contract. This pivotal project marked the launch of our organization, setting the stage for our future growth.
Over the years, we expanded our services to meet the needs of multiple aerospace and defense customers, developing a reputation for excellence in creating complex electronic and support equipment. Our commitment to innovation and quality has been the cornerstone of our success.
In May 2023, an opportunity arose that would significantly shape our company's future. The announcement of the closure of a local "Urethane Casting and Plastic Fabrication" facility threatened to leave many skilled workers unemployed and several customers without a crucial supply source. Recognizing the impact of this closure, we decided to step in. By September 2023, we had acquired the company and its assets, rehiring the majority of its employees and seamlessly continuing operations.
Today, PolyCraft Tech stands out in the industry for producing some of the most complex and geometrically challenging plastic parts in the world. Our product range includes intricate components for medical devices, automotive parts like grills and fenders, and specialized medical training tools such as replica tumors, brains, throats, and skull caps.
With a dedicated team of 70 employees, we have carved a unique niche in the market. We offer a middle-ground solution between expensive single-piece 3D printing and the high costs and time investment required for metal mold design and manufacturing. Our urethane casting and plastic fabrication services provide moderately priced, high-quality parts ideal for early design stages when designs are still being finalized. We specialize in producing small quantities of complex parts at a fraction of the cost and time associated with traditional injection molding.
Whether you are still planning your design or have a finalized blueprint, PolyCraft Tech is equipped to be your premier supplier, ensuring that your projects move forward efficiently and cost-effectively. We are committed to continuing our legacy of innovation, quality, and service, meeting the evolving needs of our clients and leading the way in the urethane casting and plastic fabrication industry.
James Jacobs
As the founder, President, and CEO of PolyCraft Tech, James Jacobs brings an extensive career that spans over three decades, beginning in 1992. His journey commenced as a quality engineer, progressing through a series of escalating roles from Director of QA in environments regulated by the Department of Defense (DOD) and the FDA. James's expertise in the aerospace and defense sectors is highlighted by his progression from a production engineer to Vice President of Operations, where he refined his skills in meeting rigorous DOD requirements.
With a year at the helm of PolyCraft Tech, James has been instrumental in steering the company through its recent expansion into urethane casting and plastic fabrication, building on its established reputation in aerospace and defense electronics. His leadership is pivotal as PolyCraft Tech transitions to include innovative manufacturing solutions that cater to a broader market.
James also has 5 years of experience as a senior executive technology consultant and organizational change agent. Here, he specialized in spearheading cost and cycle time improvements, both domestically and internationally. His strategic acumen has been crucial in re-engineering supply chain operations and implementing Quality Management Systems (QMS) and ISO standards across sophisticated manufacturing landscapes.
A staunch proponent of advanced technologies, James has led the adoption of VR/AR and 3D modeling tools such as AutoCAD and Solidworks in manufacturing processes. He is also the inventor of a groundbreaking handheld 360 auto-stitching 4K panoramic camera, showcasing his innovative approach to product design and development.
James's areas of expertise include operational re-engineering, cost improvement projects, and cycle time reduction. His proficiency in quality control, assurance, and transitioning products from concept to manufacturing underscores his capability to oversee and enhance the entire production lifecycle. His efforts in outsourcing, supplier quality control, and international market development have significantly expanded PolyCraft Tech's global presence.
Under James's leadership, PolyCraft Tech is set to continue its legacy of excellence in urethane casting and plastic fabrication, delivering high-quality, complex parts that meet the evolving needs of industries worldwide. His strategic vision and deep technical knowledge ensure that PolyCraft Tech remains a trusted partner in the aerospace, defense, and medical device sectors.
Mission
Leading the Way: Our Mission as a Plastic Fabrication Company
At PolyCraft Tech, we are committed to crafting top-tier urethane and plastic components that meet the demands of critical applications. Our focus on quality, precision, and innovation ensures that we deliver reliable solutions that enhance performance and drive success for our clients across various industries.
Quality Summary
To Continually improve the quality of products and services provided, we have adopted a Quality Management System that meets the requirements of ISO 9000 and AS9100. Please see attached Quality Policy and copy of the Certificate of Registration.
Downloads
We offer Custom Urethane Casting and Plastic Fabrication Services that provide high-precision custom plastic parts across the USA including Silicon Valley, Los Angeles County, San Diego County, Dallas, Fort Worth, Chicago, Minneapolis, Denver, Huntsville Alabama, Orlando, Tampa, Atlanta, Roanoke, Seattle, and Boston.